+971 55 954 5801

The difference

An RTU is not a PLC in a different box

The two overlap enough that people use the words interchangeably, and on a datasheet they can look similar. The distinction that matters in the field is what each is built to survive and what it is built to do when it is alone.

A PLC is designed to control a process, usually inside a plant room, usually with reliable power and a short cable run to whatever it talks to. An RTU is designed to sit at the far end of a network, in a chamber or a kiosk, gather data from whatever instruments are there, keep it when it cannot send it, and carry on doing so through heat, dust and an unstable supply.

On a potable water pipeline for the Department of Municipalities and Transport we laid seventeen kilometres of fibre optic cable along the route before any of the RTU data could be proved end to end. That ratio, a long communications job wrapped around a small controller job, is normal for telemetry and is the part most often underestimated.

Selection

Four things that decide whether an RTU lasts

Function is rarely the constraint. Environment and access almost always are.

Thermal design

An enclosure in direct sun in Abu Dhabi will run far above ambient. Standard temperature ratings that are fine in Europe are not automatically fine here, and a unit that spends every summer near its limit will not reach its design life.

Power and its failure

Many field sites have limited or intermittent supply. Battery backup sizing, charge management and what the unit does on a brownout rather than a clean outage all belong in the specification, because brownouts are more common than blackouts.

Ingress and physical access

Chambers flood, fill with sand, and get landscaped over. Rating against the real installed condition matters, and so does whether an engineer can reach the unit for calibration once the site is finished.

Store and forward

The unit must log locally and backfill when communication returns, or your consumption record has holes exactly when the network was misbehaving and you most wanted the data.

Scope

What we deliver on a telemetry job

  • RTU selection against the actual site environment, not the catalogue rating
  • RTU cabinets built and factory tested in our Mussafah workshop
  • Instrumentation: pressure, flow, level and valve position, with loop design and calibration
  • Communication path design and installation, fibre optic, radio or cellular
  • Civil works for the route: trenching, ducts, chambers and reinstatement
  • Configuration, protocol mapping and integration into an existing SCADA
  • Point to point proving from field device to control room screen
  • As built documentation including the point schedule and communication addressing

Track record

Telemetry delivered

A potable water pipeline, district irrigation with PLCs and RTUs, city park pumping and a sports venue.

See all 19 delivered projects →

Protocols

What we integrate over

Protocol choice is usually dictated by the existing control room. Being fluent in several is what makes an integration possible at all.

  • DNP3
  • Modbus
  • IEC 60870
  • IEC 61850
  • OPC UA
  • Fibre optic
  • Cellular
  • Licensed radio

Common questions

Questions we are asked about this

What is the difference between an RTU and a PLC?

A PLC controls a process, normally in a plant room with reliable power and short cable runs. An RTU sits at the far end of a network, gathers data from field instruments, stores it when it cannot transmit and is built for the environment it sits in. Many modern devices blur the line, and plenty of installations use one where the other would have been the better choice.

How do you get data back from a remote site in the UAE?

Fibre where the route allows and the distance justifies it, cellular where coverage is dependable and the data volume is small, licensed radio where neither works. On the Jabal Mibrih pipeline the answer was seventeen kilometres of fibre laid along the route, because nothing else was going to be reliable enough for the asset.

Can you add RTUs to an existing SCADA system?

Yes, and it is common. The work is mostly in the protocol mapping and the point schedule rather than in the hardware, and the first step is always establishing what the existing system really expects rather than what its documentation says.

How long should an RTU last in this climate?

Well specified and properly enclosed, ten to fifteen years is reasonable. Units that fail early usually fail for environmental reasons rather than electronic ones: thermal stress, water ingress, or a supply that was never as clean as the design assumed.

We're here to help!

We want to hear from you. Let us know how we can help.

Send a message

Address
Office 4, Mezzanine 2, Dongfeng car showroom building, Khalifa Bin Zayed The First St
Abu Dhabi, United Arab Emirates

We want to hear from you

Tell us about the system you need built, upgraded or kept running.

Contact us